ISO CERTIFIED. 9001:2015, 14001:2015, 45001:2018
Preipolar Engineering develops high-end Machine Health Monitoring Systems (MMS)/VMS to ensure compressors, turbines, pumps, motors, and generators operate safely, efficiently, and reliably. Our MMS panels monitor key parameters such as vibration, temperature, pressure, and speed to ensure compressors, turbines, pumps, motors, and generators operate safely, efficiently, and reliably. This enables early fault detection, predictive maintenance, and reduced downtime. Our solutions have been trusted in many industries, such as oil and gas, automotive, water treatment, manufacturing, power generation and pharmaceutical industries, and their effectiveness has been achieved through accuracy engineering and practical application. Designed based on industrial quality, backup safety and simple user-friendly HMI, our MMS panels deliver high performance, real-time monitoring, and compatibility with SCADA/DCS.
Preipolar Engineering is an ISO 9001:2015 certified company located in Chennai, which deals in customized MMS and PLC panel solutions, which are aligned to the IEC, ATEX, IECEx and global safety standards. We have been providing high-performance, durable, and customized solutions to our clients in India and abroad, such as in Dubai and Abu Dhabi, since 2008, offering them high performance panels, safety in their work, and peace of mind.
| Component | Description |
|---|---|
| Sensors | Proximity probes (shaft vibration, axial movement), accelerometers (casing vibration), RTD (bearing and winding temperature, temperature), speed probes (overspeed protection) and pressure sensors (lube oil and seal oil monitoring). Collect machine’s real-time data to enable early fault detection and preventive maintenance. |
| Monitoring Modules/Racks | Mount vibration, speed, and temperature sensors (e.g., Bently Nevada Orbit 60/3500, Vibro-Meter) to collect sensor signals and enable diagnostics. |
| Signal Conditioners & Isolators | Transforms raw signals received by sensors to standardized and safe signals to monitor and process. |
| Edge Processor/ Gateway | Performs local processing of machine data for quick diagnostics and forwards information to SCADA, DCS, or cloud systems. |
| Communication Interfaces | Industrial communication protocols, including Modbus, OPC UA, Ethernet/IP, and Profibus, enable integration with PLCs, SCADA. |
| HMI/Dashboard | Touchscreen or web-based interface displaying real-time machine parameters, alarms, history trends, and predictive maintenance insights for operators and engineers. |
| Power Supply & Relays | Provides stable and redundant power, trip logic, and protection features to ensure continuous machine monitoring. |
| Alarm & Notification Modules | Visual, audible, and computer-based alerts for abnormal conditions, allowing immediate operator intervention. |
| Data Logger/Storage Systems | Archives time-stamped sensor and machine performance data locally or in the cloud for trend analysis, predictive maintenance, and regulatory compliance. |
| Enclosure/Protection Units | IP-rated cabinets protect electronics from dust, moisture, and harsh industrial environments. |
| Redundant Systems | Backup processors, power supplies and communication lines provide uninterrupted monitoring in hazardous or mission-critical applications. |
| Wiring & Terminals | Field sensor connections Structured connections to allow convenient routing of field sensors such as proximity probes, accelerometers, RTDs, thermocouples, and pressure sensors. |
Our systems have advanced analytics that predict equipment breakdowns to minimize downtimes and increase the service life of the machinery through maintenance intervention.
Our solutions will be modeled depending on the specific needs of the clients and will be optimally integrated, maximally performing and scalable to fulfill the present and future needs of the business.
Each and every component is designed to withstand high temperatures, humidity, dust, and corrosive conditions so that the monitoring in vulnerable regions is never interrupted.
PLCs, SCADA, and ERP platforms are able to integrate with our monitoring systems and give complete control, access to data, and simplified operational processes.
Our MMS panels have live monitoring of compressors, turbines, blowers, and expanders with monitoring of vibration, temperature, pressure, and axial movement. This provides early fault warning, safe running and continuous running in important processes.
Constant monitoring of conditions of motors and generators will identify anomalies in bearing conditions, temperature, and speed. This avoids unexpected failures and maximizes efficiency as well as long-term reliability of critical equipment.
By keeping a check on cavitation, vibration and flow parameters in pumps and fans, smooth operation can be guaranteed, as well as minimizing wear in the equipment, and the chances of process interruption reduced, resulting in better efficiency of the entire system.
MMS panels offer API 670 conforming protection to pumps, compressors and pipelines even in hazardous conditions. They protect the operations through the provision of alarms, automatic trips, and machine diagnostics.
Turbines, generators and auxiliary machinery are monitored by our systems in order to ensure a steady power supply. Immediacy of fault identification, performance data trending and predictive maintenance are used to guarantee safety, compliance, and continuity of operations.
Get in touch with Preipolar Engineering today to implement advanced machine monitoring solutions that enhance equipment health, prevent downtime, and improve efficiency across all operations.
