Control Panel Installation & Revamp Engineering Services
Upgradation
We provide complete upgradation services for both Bently Nevada machine monitoring systems and PLC-based automation systems. For Bently Nevada systems, we upgrade legacy platforms such as BN 3300 and older 3500 racks to the latest BN 3500 or Orbit 60 platforms. For PLC systems, we upgrade outdated PLC hardware, CPUs, communication modules, and HMI/SCADA systems to modern versions from Siemens, Allen-Bradley, Schneider, ABB, Mitsubishi, and more.
Our upgradation includes:- Collecting all existing configuration and wiring details
- Designing the upgraded system architecture
- Panel modifications, rewiring, and documentation updates
- Migrating logic/configuration to new hardware
- Integration with PLC/DCS/SCADA systems
- Testing and commissioning to ensure full compatibility and improved performance
We ensure a seamless transition, reduced downtime, and long-term system reliability.
Revamping
We offer revamping services for both Bently Nevada vibration systems and PLC/instrumentation control systems, especially in plants with aging or partially dysfunctional equipment.
Our revamping scope includes:- Detailed assessment of existing Bently and PLC installations
- Replacing obsolete modules, probes, sensors, and PLC components
- Correction of wiring issues, termination faults, and panel layout improvements
- Updating logic, configuration, alarms, and documentation
- Replacing junction boxes, field cables, and accessories
- Enhancing system reliability without a complete replacement
Revamping improves safety, reduces failures, and restores system performance to industry standards.
Training
We deliver practical, hands-on training for Bently Nevada systems, instrumentation, and PLC-based automation.
Our training covers:- Overview of vibration monitoring concepts and BN system architecture
- Probe installation, gap setting, module configuration, alarms & diagnostics
- Understanding PLC operation, logic structure, and control philosophy
- Troubleshooting PLC programs, I/O diagnostics, and HMI/SCADA basics
- Field instrumentation basics: vibration, temperature, transmitters, sensors, and JB wiring
- Best practices for maintenance, calibration, and system reliability
Training is designed for operators, technicians, maintenance teams, and engineers.
Engineering Development Support
We provide complete engineering development support for both Bently Nevada monitoring systems and PLC/instrumentation systems.
Our engineering services include:- System architecture and design for Bently + PLC integration
- I/O list preparation for both monitoring and control systems
- Instrument index, datasheets, and cable schedules
- Panel design, GA drawings, BOM, termination details, and wiring diagrams
- PLC logic design, signal mapping, and communication planning
- Bently rack drawings, module arrangement, and configuration planning
- Technical documentation, test procedures, FAT/SAT documents, and reports
We develop all engineering deliverables as per project specifications and standards.
PLC Software Programming Support
We provide complete PLC software development and programming support for Siemens, Allen-Bradley, Schneider, ABB, Mitsubishi, and more, along with integration support for Bently Nevada systems.
Our PLC scope includes:- Developing new PLC logic based on design requirements
- Modifying and upgrading existing logic for improved performance
- Integrating Bently Nevada alarms, relays, and communication signals with PLC/DCS
- HMI/SCADA screen development and interface improvements
- Simulation, testing, debugging, and documentation
- On-site programming support, commissioning, and logic validation
We ensure safe, optimized, and reliable automation solutions.
Installation & Commissioning
We offer full installation and commissioning services for Bently Nevada systems, PLC panels, and instrumentation field devices.
Installation activities:- Installing Bently racks (3500 / Orbit 60) and PLC panels
- Mounting vibration probes, temperature probes, key phasor probes, and transmitters
- Installing PLC I/O modules, CPUs, communication modules, and HMIs
- Routing and terminating field cables, junction boxes, and power wiring
- Panel wiring verification and correction
- Loop checks, signal validation, and wiring continuity tests
- Power-up testing of PLC and Bently racks
- PLC logic loading and debugging
- Bently configuration loading and tuning
- Alarm testing, relay checks, and functional validation
- Communication setup with PLC/SCADA/DCS
- Final SAT and handover
We ensure both systems work together smoothly and reliably.
Procurement Support
We assist customers in procuring the correct Bently Nevada, PLC, and instrumentation components, especially when they face difficulties in identifying the right materials.
Our procurement support includes:- Understanding technical specifications and application needs
- Suggesting correct BN probes, modules, racks, PLC components, transmitters, cables, and accessories
- Obtaining competitive quotations from reliable suppliers
- Verifying technical compliance of the offered products
- Guiding in selecting OEM or suitable equivalent options
- Ensuring fast and accurate procurement without errors
- Support till delivery and inspection
We help customers avoid procurement mistakes and ensure timely material availability.
